Imagine, you could build anything...
...we make this possible!
We follow a very simple philosophy: We find solutions for our customers. Always.
From prototype to series production
Production Projects
Production planning, process control, material, and technology optimization, quality management, and production floor integration are the foundation for any efficient production. With many years of experience in professional project management together with a diverse pool of in-house technologies and extensive partnership networks with different industry leaders and prestigious institutions, we always provide our customers with cutting-edge solutions for production regardless of industry background.
Molding & Forming
At high speed and with unprecedented precision, injection molding technology serves as a versatile means of forming thermoplastic and thermoset materials into molded parts with complex shapes. Our molding applications are wide and varied, ranging from large automotive parts to tiny gears, from samples to series. Outsert molding stands out as a significantly effective technique for mechatronic parts, which is also under our core molding portfolio. As our technology park continues to grow, the ultimate fusion between molding and another technology, namely 3D printing, can bring to life those parts whose complex shapes would be “impossible” to mold by conventional methods.
Milling Technologies
Every application has its own specific challenges. At our Competence Center, all individual milling requirements are fulfilled with perfect solutions. The crossover of our technologies goes beyond mere combination. It creates new growth opportunities by blending incremental advantages from several kinds of milling machines to create a product. Our cutting-edge CNC technology offers complete flexibility in design and material. The multi-tasking CNC machines, which typically consist of 3 to 5-axis machining centers, ensure the highest degree of precision. CNC milling technology is employed in all areas requiring high levels of surface quality: from the smallest punch inserts via gear wheels to workpieces up to hundreds millimeter in size. As a push to the next level, our CNC machines also allow perfect milling results on almost all materials such as plastic and metals.
Connection Technologies
The large range of gluing and welding technologies we possess, allows us to offer a wide variety of products and solutions for any application. Our team’s extensive know-how means that our customers receive professional advice during technology selection from the pool of ultrasonic welding, resistance welding, and laser welding (pulse and continuous wave). Especially in combination with additive manufacturing, we round off the connection package with 3D laser welding and polishing.
Additive Design and Manufacturing (ADaM)
Our ADaM is not just another ordinary printing service. We have pooled our extensive expertise and experience in order to offer the best solutions covering the entire lifecycle: from concept development, additive design, through start-up and ramp-up to validation and testing. One thing is certain: if required, each and every task carried out by ADaM can perfectly comply with automotive quality standards. With our ultra-modern technology park, we have realized a wide variety of product ideas in plastic and metal by adopting Stereolithography (SLA), Selective Laser Sintering (SLS), Fused Deposition Modeling (FDM), Digital Light Processing (DLP), and Vacuum Casting and Selective Laser Melting (SLM). These diverse set of technologies also paves the way to highly optimal development and production process.
Individual plastic blister packaging
Our ADaM service offers thermoforming services to produce custom blister packaging quickly and cost-effectively, using tools printed with our in-house 3D printer. This unique approach ensures fast and flexible production and is more cost-effective than conventional methods such as milling. Our blister packaging can be customized to meet specific requirements, providing a secure and space-saving solution for transport. Our thermoforming process is environmentally friendly, reducing material waste and energy costs, and the innovative approach makes it more sustainable than traditional methods.
Connection Technologies
The large range of gluing and welding technologies we possess, allows us to offer a wide variety of products and solutions for any application. Our team’s extensive know-how means that our customers receive professional advice during technology selection from the pool of ultrasonic welding, resistance welding, and laser welding (pulse and continuous wave). Especially in combination with additive manufacturing, we round off the connection package with 3D laser welding and polishing.
Bring us your product ideas and we will bring them to life.
Measurement Technologies
The question of whether a product, especially a newborn workpiece, meets a specific set of standards in the related field, is surprisingly difficult to answer. That is where Measurement Technologies comes in.
Measurement Technologies aims at assuring the highest quality of all outputs by empowering customers with useful information about their product performance. Our fully-equipped laboratory is dedicated to both internal performance reports and best practice guide services. Based on the nature of a project, we use either optical or tactile measurement principles. With an accuracy of up to < 1µm, we ensure the highest quality of our products.
3D Laser Welding and Polishing
“Welding on the fly” – our full package of speed and accuracy of a scanner system and an intricate arm robot, is a game-changing boost to the productivity of remote welding procedure. The challenge in sustaining production rate and precision in producing 3D-welded structures is perfectly addressed. State-of-the-art systems allow us to run pulse- and continuous-wave laser welding up to 10 axes simultaneously. With this method, every single customer´s inquiry can be processed in a much-higher-speed manner whether in trial or small series welding. Aside from speed, a super high accuracy rate is no longer far-fetched. This can be realized thanks to image processing, which provides robust seam tracking functionality. More well-rounded is that this product solution of ours is a match between the advantages known from super-fast laser optics and the requirements of both high-speed scanning and laser polishing on complex surfaces.
We offer our customers complete (series) product solutions from a single source, including development, production, and testing. In our DNA is a can-do spirit that always welcomes a challenge.
We assemble demanding and complex printed circuit boards for prototypes to small series. Our portfolio includes, among other things, complete coordination and handling before, during and after PCB assembly, including component procurement.
Fast, flexible and accurate solutions for small series production across all automotive sectors and other industries. With individual line concepts and manufacturing set-ups, we manufacture your products to the highest quality.
As a specialized workshop focusing on restoration and modification for classic cars, there is a constant search for spare parts to complete any project. Finding the specific parts to restore or modify are hard to come by due to its original stature and the limited quantities in the market.
DIRECT CONTACT
Stefan Kammann
Head of Business Center – Samples & Mechanical Solutions
Tel: +49 6039 981 541
Email: stefan.kammann@conti-engineering.com
Tel: +49 6039 981 541
Email: stefan.kammann@conti-engineering.com