From pioneering electric drivetrains to redefining lightweight engineering, Continental Engineering Services is driving innovation on every level.
At the forefront of e-mobility innovation, Continental Engineering Services (CES) recently took center stage in Electric & Hybrid Vehicle Technology International (EHVTI), a publication that showcases technology and innovation in electric, hybrid, and fuel-cell vehicle development and manufacture. We showcased a compelling suite of electrification solutions across ads, articles, and a standout technical feature. With a reputation for cutting-edge development in electric and hybrid systems, we continue to solidify our status as a powerhouse partner in the global transition to sustainable transportation.
CES: Your Partner in Electrification
Across multiple placements in EHVTI, we emphasized our role as a holistic engineering provider for the electrified future. The first ad spotlighted a comprehensive range of focus areas:
- Electric Propulsion
- Power Distribution and Management
- Drivetrain Actuation and Motor Control
- Vehicle Integration
- EV Charging Control
This was followed by a second ad reinforcing our position as “Your Electrification Partner,” a tagline that underscored our commitment to end-to-end engineering solutions.
In our e-blast feature, titled “Electrify the Future with Continental Engineering Services,” we highlighted our decade-plus of experience supporting the automotive, aerospace, and industrial sectors with turnkey electrification solutions—from development to integration, manufacturing, and validation.
Core Technologies and Capabilities
We offer deep expertise in key areas of electric vehicle development:
- Electric Machines & Propulsion System
- Power Electronics like Inverters, DC-DC converters, and EV Charging Controllers
- Advanced ECUs for drivetrain actuation and motor control
- Vehicle Integration services, including packaging and calibration
- Custom Prototyping & Low-Volume Production
- Simulation, Testing & Validation in top-tier facilities
All our services are underpinned by rigorous functional safety and cybersecurity standards, making us a trusted partner to premium OEMs, Tier 1 suppliers, and niche innovators.
Tech Feature: Lightweight Motor-Inverter Marvel
The technical highlight of our presence was our collaboration with Sylatech on a groundbreaking lightweight motor-inverter housing—an engineering feat that dramatically reduced weight while meeting stringent cooling, stress, and vibration demands.
Faced with aggressive weight and performance targets, we innovated by merging motor and inverter functions into a compact unit featuring advanced internal cooling. This required ultra-thin wall castings, pushing manufacturing methods to new limits.
Sylatech responded with a 100% sand-printed casting approach, maximizing design freedom while using advanced simulation tools like FLOW3D CAST to model metal flow and minimize risk. The project went through 22 design iterations before locking in a final solution.
True agility isn’t about choosing between structure and freedom, it’s about using structure to unlock freedom.
Results That Matter
- 64% weight reduction from the initial design
- 47% lower pressure drop than specified
- Fully met stress, vibration, and fatigue requirements
- Leveraged CFD, FEA, thermal analysis, and radiographic NDT
The project exemplified CES’ ability to combine virtual engineering, real-world testing, and seamless collaboration to deliver first-time-right results. Whether developing tomorrow’s electric drivetrains or rethinking component architecture from the ground up, Continental Engineering Services is helping electrify the future—one innovative solution at a time. Stay tuned as CES continues to charge ahead.
